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12 Selection drink
Vending
machine
Service Manual
Model: 3151
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INTRODUCTION
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This manual
contains instructions, service and installation guidelines for the
Convertible Bottle/Can product line.
All models are
equipped with an electronic control system. All programming of the vend
functions, pricing and features is done at the controller. Changes can be
made without any additional accessories or remote parts.
Selections can be
priced individually from $.05 to $99.95 in five cent increments (U.S. currency).
When adapted to accept international or foreign currency, the maximum vend
price will be 255 times the smallest denomination of coin being
accepted.
Features include:
·
Self-diagnostics
and cash accountability
·
Multi Vend
and Free Vend features
·
Hermetically
sealed refrigeration system with R-134a refrigerant
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Programmable
electronic control of the refrigeration unit
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Motorized
delivery, electronically controlled
This
vending machine utilizes DC motors. Do not attempt to turn by hand. Motor damage could occur.
·
Visual
feedback indicates when a product has been vended
or when an error condition exists
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No change or
loss of program/memory because a power failure
·
Cash
accountability records Total Cash transactions and Total Vend cycles
performed by the vending machine. Information for individual selections,
complete range (columns), or total machine can be compiled and used for
inventory and ordering records.
The vending sequence
is "first-in, first-out" for each selection, eliminating the need for stock rotation
to maintain fresh products in the vend area.
Read
this manual thoroughly to become familiar with the functions of all
components, along with the features that are available. The initial set-up of
a vending machine is a very important step of insuring that the equipment
operates in a trouble-free manner. Following the instructions during the
initial installation of the machine will avoid service problems and minimize
set-up time.
Should you have any
questions pertaining to information in the manual, replacement parts or the
operation of the vending machine you should contact your local distributor
or:
VendNet™
165 North 10th Street
Waukee, Iowa 50263 -
USA
Phone: 515-274-3641
Parts Fax: 515-987-4447
Sales Fax: 515-274-0390
E-Mail: vendnet@vendnetusa.com
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UNPACKING
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This vending machine
was thoroughly inspected before leaving the factory and the delivering
carrier has accepted responsibility for this vending machine. Note any damage
or irregularities at the time of delivery and report them to the carrier.
Request a written inspection report from the claims inspector to file any
claim for damage. File the claim with the carrier (not the manufacturer)
within 15 days after receipt of the machine.
Carefully remove
outside packing material to avoid damage to the finish or exterior of the
machine. Remove adhesive residue with denatured alcohol or common household
vinegar.
Remove the Knock-Away
Support by placing a spacer under the vending machine, inserting a
screwdriver or prying tool into the groove and splitting it in two. Discard
the washers located on each side of the wooden supports. Turn the leveling
screws in as far as possible. See Figure
1.
Inspect the machine
for concealed shipping damage. Report any damage hidden by the shipping
material directly to the delivering carrier on a hidden damage report.
Record the model number and serial number of the vending
machine for your records. These numbers can be found on the Serial Plate on
the rear of the cabinet and/or inside the vending machine. Refer to these
numbers on all correspondence and inquiries pertaining to this vending
machine.
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Figure 1. Removing
Knock-Away- Supports
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INSTALLATION
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Consult local, state,
and country codes and regulations before installation of the vending machine.
To insure
reliability and maintain manufacturers equipment warranty, machine must NOT
be placed in an environment where the temperature is greater than 90°F/32°C and the relative humidity is
65% or greater.
1.
Position the
vending machine in its place of operation no further than six (6) feet
(2 m) from the power outlet or receptacle.
DO NOT
USE EXTENSION CORDS. Extension
cords can cause problems.
2. Leave at least six (6) inches (15 cm) of
space between the back of the machine and any wall or obstruction for proper
air circulation.
3. Retrieve the keys to the vending machine from
the coin return cup.
4. Open outer door and remove all internal
packing material.
5. Check that the door will open fully without
interference.
Level the vending
machine, making sure all levelers are touching the floor. The vending machine
must be level for proper operation and acceptance of coins through the coin
mechanism
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Before connecting the
vending machine, the integrity of the main electrical supply must be checked
for correct polarity, presence of ground (earth) and correct voltage. These
checks should be repeated at 6-month intervals with the routine safety
electrical testing of the vending machine itself.
For proper operation
of any equipment utilizing electronically controlled components, the
equipment should be placed on an isolated or dedicated noise-free circuit.
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Figure 2. 230-Volt Outlets
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For 115-Volt vending machines the circuit
should be a minimum 15 Amp, 60 cycle, properly polarized and grounded
(earthed).
For 230-Volt vending machines the circuit
should be a minimum 7.5 Amp, 50 cycle, properly polarized and grounded
(earthed).
To verify that the
receptacle is properly grounded (earthed) and polarized, insert one probe of
a Multi-Meter (set to check AC line voltage) or a test light in the ground
(earth) terminal (hole) and the other probe into the hot
terminal of the outlet. If unfamiliar with this procedure, contact
a licensed electrician.
If the receptacle is
not properly grounded (earthed) or polarized, you should contact a licensed electrician
to correctly polarize and/or ground (earth) the receptacle to ensure safe
operation.
A noise suppressor has
been installed in this machine to compensate for any signal noise that could
interfere with the normal operation of the controller.
Shown in Figure
2 and Figure 3 are two properly grounded (earthed) and
polarized wall outlets. Figure 2 shows two 230-Volt wall outlets.
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A10116
Figure 3. 115-Volt Outlet
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The vending machine
has a door switch operated by the outer door. It is located in the lower right
corner of the cabinet. When the door is closed, the switch is pushed in to
the ON position, putting the vending machine in the Sales Mode. When the
door is opened, the switch is forced to the OFF position allowing the vending
machine to be put in Service Mode.
To operate the machine
with the door open, the door switch must be manually pulled out, placing it
in an alternate ON position.
A power switch is located on the power panel,
along with a 3-amp breaker (lower left area with door open). With the door
open, this switch will shut-off the light and controller, leaving evaporator fans running. See Figure
4. (The 3-amp breaker is protection for the
controller.)
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A10674
Figure 4. Power Panel
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Removal of the upper
hinge or the door from the lower hinge from the lower hinge pin requires
removal of the hinge pin retaining screws. See Figure
5 and Figure
6.
Support door before removing upper hinge. Door is very
heavy and could fall causing serious injury.
1.
Open the
door to approximately straight out position.
2.
Remove upper
and lower hinge pin retaining screws.
3.
Use wooden
blocks to support the door. A second person is required to steady the door.
Upper hinge may now be removed from the vending machine.
4.
Lift door
from lower hinge. Service as required.
5.
Replace door
on lower hinge. Support door on blocks. A second person is required to steady
the door while top hinge is installed.
6.
Replace the
hinge pin retaining screw.
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Figure 5. Upper Hinge Pin
Figure 6. Lower Hinge Pin
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LOADING PRODUCTS
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Products being loaded
must match the products displayed in the Live Display.
The Funnel Slides (white composite
sheets) attached on the sidewalls of each product column must be kept clean.
This prevents the possibility of a product bridge (product jam) from
occurring. See Figure 10.
The product cradle
"bed" of the Product Delivery Mechanism must be positioned facedown in
each column to prevent the possibility of a motor jam. The Product
Delivery Mechanisms (Vend Mech.) are located at the bottom of each
product column. If it is not facedown, cycle the motor to re-position. See Figure
7.
Most products (10 to
20 ounce cans and bottles) may be loaded without column adjustment. However,
the front gate assembly, latch striker, and back spacers may be adjusted if
necessary. See Figure 8.
To adjust column depth (front to back): lift the gate assembly, latch
striker, or back spacer and reposition in the adjustment slots. Product
should have Ľ to ˝-inch free space at front or back. See Figure 8, Figure 9 and Figure 10. The front gate assembly with its latch striker
may have to be staggered relative to an adjacent front column loaded with
similar sized products.
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Figure 7. Product Delivery Mechanism (bottom view)
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Figure 8. Column Depth
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Facing
the open machine, COLUMN 1 is the far right front column COLUMN 2 is the far
right back column. Column 13 is
the far left front column. COLUMN 14 is the far left back column.
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Figure 9. Product Column
Figure 10. Front Gate Assembly
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Standard
12 oz cans may be double loaded in the front and back, increasing the column
capacity.
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When
loading bottled product, make sure that the bottoms of the bottles face the center of the
machine. Load bottles in the back of the machine with bottom facing the
attendant. Load bottles in the front of the machine with top facing the
attendant.
Do not
load dented or
damaged cans or bottles in the columns. Possible jams could occur.
Do not
store bottles
in "spare" space of the cabinet. The refrigeration unit could be damaged.
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The delivery chute
uses a drop (vibration) sensor to detect whether product is vended after a
selection is made. The drop sensor sends a signal to the controller when a
product hits the delivery chute. The sensor is attached to the underside of
the delivery chute.
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TO ADJUST DROP SENSOR:
1.
Loosen the
control board cover mounting screws and remove cover.
a)
Find the
five (5) board mounts. See Figure 10a.
Release the control
board from the board mounts. Beginning with the top right corner of the
control board, pinch the board mounts using a pair of needle-nose pliers and
pull gently on the circuit board. Follow the same procedure to release the
remaining four (4) board mounts.
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Figure 10a.
Control Board Mounts
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2.
Find the
drop sensor adjustment screw and the drop sensor indicator light on the
bottom right corner of the control board. See Figure 10b. Set the drop sensor to factory setting as
follows:
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a)
Use a small
screwdriver to slowly adjust the adjustment screw clockwise (increase
sensitivity) and stop when the indicator light comes on.
b)
Slowly turn
the adjustment screw counterclockwise (decrease sensitivity) and stop when
the indicator light goes out. Now turn the adjustment screw counterclockwise
3/4 turn. Test the sensor for proper operation by tapping the hopper. The
indicator light should blink when the hopper is tapped.
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c)
Re-install
the control board back to its mounts. Close the front door and perform
several test vends.
d)
If vending special products, the drop sensor may need the following
additional adjustments:
·
If machine
is sending more than one product per vend request (double vend), then open
the door and turn the adjustment screw clockwise 1/4 turn (to increase
sensitivity).
·
If machine fails
to vend product upon vend request, turn adjustment screw counterclockwise 1/4
turn (to decrease sensitivity).
3.
Re-install
control board cover. Close inner and outer doors.
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Figure 10b. Drop Sensor
Adjustment Screw
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CONTROLLER
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The vending machine
must be in Sales Mode to vend products.
The vending machine
must be placed in the Service Mode
to change program settings and retrieve diagnostic information.
Enter the Service
Mode by simply opening the main door and pushing the blue Service
Mode Button located on the middle right side of the control board.
See Figure 11. Upon entering the Service Mode diagnostic
error codes will be displayed if the controller has flagged any errors. If
credit exists when entering the Service Mode, it will be restored
when the machine is returned to Sales Mode.
Electrostatic
discharge can cause major problems in the control board. If possible use an
anti-static conductive wrist strap when working with the control board. Always
handle electronic boards by the edges, not touching any of the components.
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Figure 11. Controller
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Keypad Function During Service Mode
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After placing the
vending machine into Service Mode (pressing the blue Service
Mode Button located on the center right side of the control board),
the keypad becomes the input terminal by which the vending machine is
programmed. The following (Table 1) is a list of the four (4) tasks designated.
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Table 1. Service
Mode Keypad Functions
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Button
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Meaning
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Function
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UP
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Increase,
Next, etc.
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DOWN
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Decrease,
Previous, etc
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ENTER
(Press and hold
for less than 2 seconds)
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Save,
Accept, OK, etc.
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HOME
(Press and hold
for more than 2 seconds)
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Exit,
Escape, Return, etc
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Letters
correspond to Numbers. (A=1,
B=2, C=3, D=4, E=5, F=6, G=7, H=8, J=9, L=0)
The
letters I, K, M, O, S, V, W, X, Y, and Z will not appear on the keypad.
Reminders
of button codes will be included on each page of this
manual.
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Refer to Figure
12 for an overview of the menus available with the
Standard Controller.
The Service Mode menus
are accessible only when main door is open. Press the Service Mode Button and
the display will show "Eror" (Errors
Mode), which marks the beginning of the
Service Menu.
The same control menus
are also available in the Extended Controller. Refer to Extended
Controller Option on page 2.
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Figure
12. Standard Controller Menu Map
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To move on to the next diagnostic step press the <up> (A)
button.
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Table 2. Possible Error Codes
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- Includes a total count of the cash taken
into the vending machine, which cannot be reset. Counts include the
type (CL=cash level). Each count may be displayed in 1 or 2 sets of 4 digits.
An example of each:
Press <enter>
(C) while "CASH" is displayed to
enter mode.
"CASH"
will flash in the display along with the total amount of cash taken into the
machine. Press <up> (A) or <down> (B) to display each individual
selection cash count. Press <home> (C - for more than 2 seconds) to
return to "CASH" display. From
there <down> (B) goes to "tESt";
<up> (A) moves on to "SALE".
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For Extended Controller Only
Individual
selection counts may be reset on the Extended Controller only. See
Configuration Mode on page 2. If individual counters have been configured to
reset, they will reset upon reading at least one of them and closing the
machine door.
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Sale Counter
Mode
- Includes a total count of products vended
from the vending machine, which cannot be reset. Counts include the
type (SL=sale level). Each count may be displayed in 1 or 2 sets of 4 digits.
An example of each:
Press <enter>
(C) while "SALE" is displayed to enter mode.
For Extended Controller Only
Individual
selection counts may be reset on the Extended Controller only. See
Configuration Mode on page 2. If individual counters have been configured to
reset, they will reset upon reading at least one of them and closing the
machine door.
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Pressing
<enter> (C) with "ALL" displayed
will reset all price selections.
The default price
setting for all selections displayed is the P1 price setting. Press
<up> (A) to increase price [in
base units]. Press <down> (B) to decrease price [in base units]. Press <enter>
(C) will save new setting and return to "All"
display.
The base
unit value is dependent on the coin changer, dollar bill changer, or card
reader monetary base unit.
For example: base unit is .05 for US coin mechanisms.
With the
factory default Space to Sales Option 1, P1 will set the price for columns 1
and 2, P2 will set the price for columns 3 and 4, P3 will set the price for
column 5, etc…P12 will set the price for column 14. Space to Sales Option can
only be changed on the Extended Controller Option.
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Under the "ALL" display, set the single depth setting for the majority of
selections. Then change the few that are different by using the Individual
Setting process - Press <up> (A) or <down> (B) while "ALL" is displayed. The individual settings will display. Press
<enter> (C) while a selection depth setting is displayed and it will
begin to flash. Then press <up>
(A) or <down> (B) to change the depth setting (1 or 2). Press
<home> (C - for more than 2 seconds) to save and lock setting and
return to the current selection display. At this point, each selection may be
viewed.
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Cuti function
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Cuto function
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The Extended
Controller have the same basic menus that the Standard Controller plus
extended features. The additional menus and control modes shown in this
section of the manual are available only
if you have ordered the 12 Selection
Drink Vending Machine with an Extended
Controller.
Refer to Figure
13 for a map of the
Extended Controller main menus. Highlighted menus are part of the Standard
Controller and are described in the Standard
Controller section on page 2 of this manual.
To vend product, or to
access error codes and sales counts the vending machine must be in Sales
Mode. Only the External
Menu is accessible.
To change program
settings and retrieve diagnostic information, the vending machine must be
placed in the Service Mode. The Service Menu and Password
Protected Menus would then be accessible.
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Figure 13. Extended
Controller Menu Map
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If
individual counters have been configured to reset (see Configuration Mode)
they will reset upon reading at least one of them and closing the machine
door.
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Table 3. Space to Sales Option Settings
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Selection
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OPt
0
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OPt
1
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OPt
2
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OPt
3
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OPt
4
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OPt
5
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OPt
6
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OPt
7
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OPt
8
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1 [A]
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NONE
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1,2
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1,2,3
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1,2,3
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1,2,7
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1
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1,2,7,8
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1,7
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1
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2 [B]
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NONE
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3,4
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4,5
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4,5
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3
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2,3,8
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3,4
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2,8
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2
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3 [C]
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NONE
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5
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6
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6
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4
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4
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5,11
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3,9
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3
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4 [D]
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NONE
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6
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7,8
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7
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5
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5
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6,12
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4,10
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4
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5 [E]
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NONE
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7
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9
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8,9
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6
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6
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9
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5,11
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5
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6 [F]
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NONE
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8
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10
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10
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8
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7
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10
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6,12
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6
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7 [G]
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NONE
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9
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11
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11
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9
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9
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13
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13
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7
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8 [H]
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NONE
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10
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12
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12
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10
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10
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14
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14
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8
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9 [J]
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NONE
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11
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13
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13
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11
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11
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NONE
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NONE
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9
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10 [L]
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NONE
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12
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14
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14
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12
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12
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NONE
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NONE
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10
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11 [N]
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NONE
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13
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NONE
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NONE
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13
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13
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NONE
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NONE
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11,12
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12 [P]
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NONE
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14
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NONE
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NONE
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14
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14
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NONE
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NONE
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13,14
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13 [R]
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NONE
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NONE
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NONE
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NONE
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NONE
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NONE
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NONE
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NONE
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NONE
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14 [T]
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NONE
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NONE
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NONE
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NONE
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NONE
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NONE
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NONE
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NONE
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NONE
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Remember
that selection numbers correspond to button letters—Selection 1=Button A;
Selection 2=Button B, etc.
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— Setting machine options in pricing,
payback, acceptance, and optional features. In this mode, the configuration, followed by its
current setting will be displayed. Note the following list of configuration
displays and their meanings.
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Table 4. Configuration Mode List
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Configuration
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Setting
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Meaning
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C1
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0
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Single
Pricing
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1
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Multiple
Pricing
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C4
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0
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Display
errors or "nonE"
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1
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Display
Sales, Cash Values, and existing error or "nonE"
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C5
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0
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No
reset of individual counters
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1
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Allow
reset of individual counts upon reading and door switch actuation
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C6
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0
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Credit
will be returned if proper change cannot be made
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1
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Allow
vend regardless of changer tube levels (change may not be paid)
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C7
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0
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Allow
bill acceptance regardless of payout availability
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1
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Accept
bill only if coin payout can cover difference between bill value and
maximum vend price
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C8
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0
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Escrow
to vend (will act as a bill changer)
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1
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Forced
attempt (will not act as a bill changer)
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C9
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0
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Change
automatically returned to customer after a valid vend
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1
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Hold
customer's change in escrow to allow a multiple purchase
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C10
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0
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Bill
escrow disabled
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1
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Bill
escrow enabled
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C11
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0
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All
errors displayed
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1
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Certain
errors displayed
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C12
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0
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12
Column mode
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1
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10
Column mode
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Table 6. Day Function Setting Modes
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Dst Function
Dlt Function
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Table 7. Relay Test Functions
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External
Menu
This menu is primarily used to access
error codes and sales counts. The main door does not have to be open to enter
this menu. Entering the correct 4-alpha button password while the machine is
in stand-by accesses the External Menu. Stand-By indicates that the greeting
is displayed, credit is not established, and free vend is not set.
This menu gives access
to total and individual (per selection) vend counts, vending machine error
diagnostics, and a clearing feature for individual vend counts. This menu does not provide programming ability. Vending machine
will return to sales mode after 5 minutes.
Sale
Counter Mode
—
Extracting information concerning the amount of product vended. The total
count cannot be reset, but individual selection counts may be reset if
configured accordingly. See Configurations on page 2.
The
type precedes counts. Each count may be displayed in 1 or 2 sets of 4 digits.
Refer to Table 8. Sale Counter Mode Examples.
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Improper
programming can cause unexpected results. Refer to the following
troubleshooting guide:
Table 9. Program Troubleshooting Guide
Refer also to Table
2. Possible Error Codes on page 2.
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VEND CYCLE
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The greeting, vend
price (if all are set to the same value), and a choice of other optional
features will be displayed. If a customer presses a select button before
establishing a credit, the vend price for that selection will be displayed,
signaling the customer that more money is needed for that selection.
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Feeding coins into the
coin changer results in the display of the corresponding credit count. The
coin changer will accept coins until the highest vend price has been reached.
At this point a credit has been set up through the control board that will
enable a vend for any selection less than or equal to the established credit.
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Making a selection
causes the selection switch to close. A logic level signal is constantly sent
out from the control board that then travels to each switch's common position.
When the switch is closed, the signal travels out the normally closed
position to the harness connection to the control board.
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The control board then
distributes 24 volts DC through the door and cabinet wiring harnesses and to
the coil of the selection vend motor. At the same time, the display will
scroll. This indicates to the customer that a vend is in progress. As the
vend motor receives power, it will turn the rotor, attempting to vend a can
or bottle.
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As the can or bottle
drops onto the product delivery chute, the impact vibration allows the
delivery sensor to send a low voltage signal to the control board indicating
that a product has been vended. After receiving the sensor signal, the
control board will recognize how the machine is programmed and respond
accordingly.
If the first can or
bottle has just vended the control board will stop all power to the vend
motor at the same time that the impact is registered, thus avoiding a
multiple vend. As the next can or bottle vends, the control board will cycle
the vend motor to pick up another can or bottle, thus allowing a quick vend
turnaround of less than 3 seconds.
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The control board will use
a Learning Mode to determine which the front is or rear product. This process is reset either on powering down or
up or a door opening or closing. The Learning
Mode acts in conjunction with the depth setting to enable automatic reload
after the rear product has vended.
The controller will note
the first "long-timed out" vend cycle during the learning process. From this the controller will determine that the
next vend will be front product.
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The display will cycle
to show the vend progress of each selection. If a product drop is not
detected in 10 to 12 seconds, "Sold
Out" will be displayed. "Sold Out"
may be due to:
·
Selected
column is jammed.
·
Column is
actually sold out.
·
Sensor does
not detect product drop and needs adjustment.
·
Selection
does not have a column assigned.
At the "Sold Out" display, the customer may
make a different selection or receive a refund by pressing the coin return
lever. If the vending machine is set for forced purchase, the customer must
make an initial selection. If the initial selection is sold out, a full
refund or an alternate selection will be allowed. If the vending machine is
totally sold out of all products, the "Sold
Out" display will be continuous and no money will be accepted into the vending
machine.
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Only opening the vending
machine door will clear a sold out condition (which activates the vending machine
door switch). The controller will not attempt a vend until this is done.
Pressing a select button will only initiate the "Sold Out" display.
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REFRIGERATION
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To prevent damage to the
refrigeration unit when it is turned off or the power interrupted, the
refrigeration unit will not restart for at least three minutes regardless of
the temperature.
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When the temperature
is above the programmed cut-in temperature, the refrigeration unit is turned
on. Upon reaching the cut-out temperature the refrigeration unit is turned
off.
If the refrigeration
unit runs continuously for more than four hours without reaching the cut-out
temperature, the unit is turned off for the programmed twenty (20) minute
defrost time. It will then be turned on again automatically.
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If the refrigeration
unit is turned off, or the power is interrupted, or the door is opened, then
the refrigeration unit will not start for at least three minutes regardless
of the temperature. This is done to prevent damage to the refrigeration unit.
Breaking the refrigerant
joints or seals on the system voids the unit warranty. Failure to keep the condenser coil clean and free
of dirt and dust and other similar debris voids the unit warranty.
Know and understand
how the unit operates. Units may vary, but the operation is basically the
same. Never guess at the problem; find the symptom before attempting any
repair.
Most refrigeration
problems are electrical.
The sealed hermetic
system should not be worked on outside the Factory Service
Center. The three
things that can go wrong with a sealed system and should be repaired only at
the Factory Service Center
are:
·
Low Charge - usually caused by leaks; look
for oil around seals and welds. Unit will not cool properly. The capillary
tube is frosted before it enters the evaporator inlet tube.
·
Restriction in Systems (unit frosts,
then melts) - not cooling properly.
·
Bad valves - unit does not cool properly; noisy compressor.
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·
Compressor
has no power
·
Vending Machine not plugged in
·
Tripped breaker or blown fuse
·
Faulty wall outlet
·
Short or open in power cord
·
Temperature sensor circuit is open (check with
a Multi-Meter)
·
Improper wiring
·
Low voltage: 5% below (check the power source
with a Multi-Meter)
·
Overload defective: Trips too fast (check
overload with a Multi-Meter)
·
Start relay defective (check start relay with
a Multi-Meter)
·
Compressor has open windings (check compressor
windings with a Multi-Meter)
·
Defective refrigeration relay
·
Unplug power to the machine; remove the relay
plate. Use an insulated jumper wire to short the wires on relay terminals 2
and 4 or 6 and 8; then restore power to the machine. The compressor should
start immediately, indicating a problem in the control circuit.
·
Check relay terminals 1 to 0 with a Multi-Meter.
24VDC should be present.
·
No
DC voltage (check control board
output terminal for a loose connection)
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·
Improper voltage: 5-10% above, 5% below (check
power source with a Multi-Meter)
·
Overload defective: Trips too fast (check
overload with Multi-Meter)
·
Relay defective: Won't open after starting
(check relay with Multi-Meter)
·
Compressor has shorted windings (check
compressor windings with Multi-Meter)
·
Short in other component (isolate and
eliminate each electrical component until short is found)
·
Compressor is too hot
¨
Dirty condenser
¨
Faulty condenser motor or blade
¨
Restricted airflow
Condenser must be kept
clean of dirt and debris to allow for proper air circulation.
·
Components rubbing or touching each other
¨
Check fan blades and motor
¨
Loose shrouds and harness
¨
Copper tubing
¨
Loose or unsecured parts
¨
Dirty condenser fan blades
·
Worn or aged compressor grommets
·
Compressor
¨
Bad valves
¨
Slugging
¨
Bad windings (see Schematic)
¨
Low voltage
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·
Temperature sensor defective or not mounted in
the Discharge air duct
·
Defective control board
·
Temperature setting set too warm (see Refrigeration
Parameters Mode on page 2 of this manual)
·
Temperature Sensor defective or not mounted in
the Discharge air duct
·
Refrigeration relay shorted
·
Air flow restricted
¨
Faulty evaporator motor or blades causing
coils to ice
¨
Loose connections on evaporator motor
¨
Air flow blocked by product in front of
evaporator
¨
Exhaust area blocked (machine too close to
wall)
·
Gasket leak around door
·
Excessive load: After loading, unit runs
longer to pull out excessive heat from product
·
Shortage of refrigerant or restriction
·
Bad controller
·
Ambient air temperature and relative humidity
exceed manufacturers operational standards
·
Temperature sensor defective (check with
Multi-Meter)
·
Refrigeration control setting too cold (see Refrigeration
Parameters Mode on page 2 of this manual)
·
Refrigeration relay bad (check with
Multi-Meter)
·
Faulty control board
·
Temperature sensor defective (check with
Multi-Meter)
·
Refrigeration control setting too warm (see Refrigeration
Parameters Mode on page 2 of this manual)
·
Refrigeration relay bad
·
Faulty control board
·
Restricted evaporator space
¨
Evaporator motor or blades faulty, causing the
coils to ice over the evaporator
¨
Condenser airflow restricted
¨
Plugged or dirty condenser
¨
Condenser motor or blades bad
¨
Blade stuck
¨
Condensing space restricted
¨
Unit placed too close to a wall
·
Compressor - bad valves
¨
Capillary tube will start frosting 8 to 10
inches (20-25 cm) before evaporator connection tube
¨
Check for oil around brazed connections
·
To check the power source, use the voltage
section of the Multi-Meter (should measure within 5-10% above, 5% below)
·
Check overload using the resistance section of
the Multi-Meter, check terminals 1 and 3 for continuity. If no continuity is
measured (infinity), overload may be tripped. Wait 10 minutes and try again.
If still no continuity, overload is defective.
Power must be off and fan
circuit open.
·
Check relay (See Figure 14.) Unscrew lead terminals and
remove relay from compressor. Keep
relay upright.
·
Check terminals 1 and S, or L and S with the
Multi-Meter. Replace relay if continuity exists.
·
Check Temperature sensor with the Multi-Meter.
·
Check compressor windings as shown in Figure 14.
·
Check winding resistance with the Multi-Meter.
If readings are not within 2 Ohms, the compressor is faulty. Use RX1 scale.
Wiring diagrams must be
followed as shown. Incorrect wiring can cause serious electrical hazard and
potential damage or rupture component electrical parts.
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Table 10. Winding Resistance
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APPROX. RESISTANCE
ACROSS TERMINALS
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COMMON to START:
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12 Ohms
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COMMON to RUN:
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2 Ohms
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RUN to START:
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14 Ohms
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COMMON to SHELL:
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No Continuity
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Figure 14. Compressor
Schematic
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PREVENTATIVE MAINTENANCE
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Always disconnect power
source BEFORE cleaning or servicing.
Wash
with a mild detergent and water, rinse, and dry thoroughly. Including baking
soda or ammonia in the cleaning solution may eliminate odors. Plastic parts
may be cleaned with a quality plastic cleaner.
Remove and clean Condensate Drain Hose to eliminate any deposits that may
restrict condensate water flow.
The
vend mechanisms must be kept clean. Any build-up can cause the mechanisms to
malfunction.
Do not get the
cleaning solution on electrical components.
To
insure proper vending keep delivery slide area free of dirt and sticky
substances.
Wash with a mild
detergent and water, rinse, and dry thoroughly. Polish occasionally with a
quality car wax. Plastic exterior parts may be cleaned with a quality plastic
cleaner.
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Remove screen and
clean dust and debris from screen using a soft bristle brush or a vacuum
cleaner.
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Remove the Cover
Assembly and clean the condenser coil of refrigeration unit using a soft
bristle brush or vacuum cleaner.
Pull
the refrigeration unit and clean the rear exhaust screen of dirt and debris.
Do not block the evaporator or any area of the
airflow with product or supplies.
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PARTS ORDERING PROCEDURE
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When ordering parts,
include the following:
1. The model number and serial number of the
machine.
2. Shipping address.
3. Address where the invoice should be sent.
4. The number of parts required.
5. Any special shipping instructions.
6. Carrier desired: air or air special, truck,
parcel post, or rail.
7. Signature and date.
8. If a purchase order number is used, be sure
that it is visible and legible.
9.
Correct
part number and description from the pertinent part and/or parts manual.
When "Right" and "Left"
are used with a part name, it is taken to mean that the person is facing the
machine with the door closed.
10. Mail your order to: VendNetÔ
165 North 10th Street
Waukee, Iowa 50263
- USA
Phone:
515-274-3641
Parts
Fax: 515-987-4447
Sales
Fax: 515-274-0390
E-Mail:
Vendnt@vendnetusa.com
All orders are
carefully packed and inspected before shipment. Damage incurred during
shipment should be reported at once and a claim filed with the terminating
carrier.
If you do not have the right parts manual, contact the above address. VendNetÔ will provide a copy for you, if available.
Do not wait to order
until you receive the parts manual; instead use the most accurate description
you can. Include the model number and serial number of the machine, the name
of the assembly in which the part is used, and if practical, a sample part.
Furnish any information to enable our Parts Department to pinpoint the exact
part needed.
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BEFORE CALLING FOR SERVICE
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Please check the
following:
·
Does your vending
machine have at least 6-inches of clear air space behind it?
·
If the power
is turned on at the fuse box, is the vending machine the only thing that
doesn't work?
·
Is the vending
machine plugged directly into the outlet?
Extension cords can cause
problems.
DO NOT USE EXTENSION
CORDS.
·
Is the
evaporator coil free of dust and dirt? Is the condenser coil free of dust and
dirt?
·
Is the
compressor free of dust?
·
Is the
circuit breaker at the fuse box reset?
·
Are
evaporator fans running? To check if fans are running take a small piece of
paper in front of the evaporator coil and see if the evaporator fans will
blow the paper away.
·
Is the
condenser fan running? Place a piece of paper in front of the condenser coils
and see if it draws the paper to it.
·
Is the shelf
in front of the evaporator coil clear? (No tools, product, or other
air-restricting items).
·
Is the cold
control set as specified?
Setting the temperature
colder does not accelerate cooling of product.
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ANTI-CHEAT INSTALLATION
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To avoid electrical shock
when performing service, disconnect the electrical power. Do not remove
electrical components and parts without first unplugging the power cord from
the power source.
1.
Unlock and
open the door. Separate the Inner Door from the Front Door.
2.
Find the
Delivery Box on the bottom right corner of the Front Door as viewed from
behind the Front Door. Remove the Delivery Box from the Front Door by
removing the bolt nuts. See Figure 15.
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Figure 15. Remove
Delivery Box mounting nuts.
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3.
Remove the
four (4) nuts holding the Delivery Bezel and save them for step 4. Insert the Anti-Cheat through
the Delivery Bezel rectangular hole. See Figure 16.
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Figure 16. Insert
Anti-Cheat through Front Door opening.
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Figure 17. Install
and tighten nuts.
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4.
Mount the
Anti-Cheat slotted mounting holes over the mounting bolts of the door as
shown in Figure 17. Re-install nuts removed from step 3 and tighten them.
5.
Re-install the
Delivery Box.
6.
Close the
Inner Door to the Front Door. Plug the vending machine to the wall outlet and
turn on power.
7.
Close the
Front Door and perform test vends.
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The
contents of this publication are presented for informational purposes only,
and while every effort has been made to ensure their accuracy, they are not
to be construed as warranties or guarantees, express or implied, regarding
the products or services described herein or their use or applicability. We
reserve the right to modify or improve the designs or specifications of such
products at any time without notice.
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