vending machine    

satellite controller
Service Manual 

Model: 3187 

INTRODUCTION 

This manual contains instructions, service and installation guidelines for the vending machine Satellite Controller. 

All programming of vend functions, pricing and features are done at the controller. Changes can be made without any additional accessories or remote parts. 

Selections can be priced individually from $.05 to $99.95 in five cent increments (U.S. currency). When adapted to accept international or foreign, the maximum vend price will be 255 times the smallest denomination of coin being accepted. 

Cash accountability records Total Cash transactions and Total Vend cycles performed by the vending machine. Information for individual selections, complete rows or total machine can be compiled and used for inventory and ordering records. 

Electrical malfunctions are recorded and displayed when the machine is placed in Service Mode. Non-functional motors or selections will continue to operate if other motors become non-functional. 

Each Satellite Controller has the capability of supporting a "satellite" vending machine, such as a Can Vending Machine, Food Vending Machine (Menu Mart II), or Cold/Frozen Satellite Food Vending Machine. The satellite vending machine utilizes the Satellite Controller's existing controller, coin changer, bill changer and keypad to perform the vend functions. For details on the satellite vending machine, refer to the service manual pertaining to the specific vending machine. 

This manual should be read thoroughly in order to become familiar with the functions and features of the satellite controller. The initial set-up of a vending machine is a very important step of insuring that the equipment operates in a trouble-free manner. Following the instructions at the initial installation of the machine will avoid service problems and minimize set-up time. 

Component Identification

UNPACKING 

This machine was thoroughly inspected before leaving the factory and the delivering carrier has accepted this vendor as their responsibility. Note any damage or irregularities at the time of delivery and report them to the carrier. Request a written inspection report from the claims inspector to file any claim for damage. File the claim with the carrier (not the manufacturer) within 15 days after receipt of the machine. 

Carefully remove the outside packing material so as not to damage the finish or exterior of the machine. Inspect the machine for concealed shipping damage. Report any damage hidden by shipping material directly to the delivering carrier on a hidden damage report.  Record the model number and serial number of the vending machine for your records. These numbers can be found on the Serial Plate on the rear of the cabinet and/or inside the vending machine. Refer to these numbers on all correspondence and inquiries pertaining to satellite controller vending machine. 

Cut the plastic banding around the satellite controller. Remove the screws from the front board of the shipping skid. Slide the vending machine forward to remove from the skid.  

PRE-INSTALLATION REQUIREMENTS 

The Satellite Controller and the Satellite Food Vending Machine in its place of operation should be no further than nine feet (9 ft.) from the power outlet or receptacle. The doors must open fully without interference. Most satellite units must have at least six inches (6" in.) of space between the back of the vending machine and any wall or obstruction for proper air circulation. All leg levelers must touch the floor. The vending machine must be level for proper operation and acceptance of coins through the coin changer. 

Retrieve the keys to the Satellite Controller from the coin return cup. Open the outer door and remove all internal packing material. 

Consult local, state and federal codes and regulations before installation of the vending machine. 

Grounding (Earthing) & Electrical

Before connecting the vending machine, the integrity of the main electrical supply must be checked for correct polarity, presence of ground (earth) and correct voltage. These checks should be repeated at six (6) month intervals with the routine safety electrical testing of the vending machine itself. 

To verify that the receptacle is properly grounded and polarized, insert one probe of a Multi-Meter (set to check AC line voltage) or a test light in the ground terminal (hole) and the other probe into the hot terminal of the outlet. 

If the receptacle is not properly grounded or polarized, you should contact a licensed electrician to correctly polarize and/or ground the receptacle to ensure safe operation. 

A noise suppressor (line filter) has been installed in this machine to compensate for any mains signal noise that could interfere with the normal operation of the controller. 

Figure 1. 230 Volt Outlets

For proper operation of any equipment utilizing electronically controlled components, the equipment should be placed on an isolated or dedicated noise-free circuit, properly polarized and grounded. 

Refer to Specifications on page 2 to determine circuit amperage and protection. 

Shown in Figure 2 are two properly grounded and polarized wall outlets. Figure 1 shows two 230-volt wall outlets. Figure 1 shows a 115-volt, two-wire outlet with a three-plug adapter in place. 

Figure 2. 115 Volt Outlets

ASSEMBLY & INSTALLATION 

11     REMOVE COVER. 

12     CONNECT UMBILICAL HARNESS & POWER CORD TO SATELLITE CONTROLLER. 

15     CLOSE DOORS. 

16     INSTALL CLAMP AND COVER. 

CONTROLLER 

The Controller is located behind the controller cover. The Service Mode button is located on the right side of the controller and can be accessed through a hole in the cover. 

Figure 3. Service Mode Button

PROGRAMMING 

Also refer to attached installation instructions 4212876 for programming instructions. For additional controller Instructions refer to Service Manual Addendum 4212619. 

Default Configuration

Note: Setting defaults will change all pricing to $.50 (10 x least coin) and OPTICS will need to be reset if iVend™ is present. 

For Frozen Food (32°F to 41°F) Settings Only

If the Frozen Food Model 3182 is to be used for vending cold food (32°F to 41°F) products, then default configuration must be set to FOOD (32°F to 41°F) [see DEFAULT CONFIGURATION on page 2] and set SENSOR2 as follows: 

Set Price 

Test Vend

Display Working Motors

Accounting

To display and clear reset-able sales and vend counters.

POP DISPLAY WINDOW 

If necessary, the POP (point of purchase) Display Window graphic can be replaced. To replace the graphic, open the Satellite Controller door and find the wing nuts located behind the Display Window. Remove the wing nuts. Remove the Display Window Bezel and replace the graphic. Re-install the Display Window Bezel.

Figure 4. Replacing Display Window Graphic

DOOR LOCK & KEYS 

A door lock is provided to allow locking of the Satellite Controller door separate from the satellite. This allows some security of the money in the Satellite Controller. 

The door lock keys are normally shipped inside the coin cup. Turn the key clockwise to lock or counter-clockwise to unlock. 

Figure 5. Door Lock

SCHEMATIC