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cold & Frozen food
satellite
Vending
machine
Service Manual
Models:
3612 - Cold Food
3182 - Frozen Food
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INTRODUCTION
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This
manual should be read thoroughly to become familiar with the functions and
features of all components. The initial set-up of a vending machine is a very
important step of insuring that the equipment operates in a trouble-free
manner. Follow the instructions at the initial installation of the vending
machine to avoid service problems and minimize setup time.
This
service manual contains installation and service information on the Model
3162 Cold Food Satellite Vending Machine and Model 3182 Frozen Food Satellite
Vending Machine. Both vending machines do not have a controller and must
be connected to a host vending machine that is equipped with a controller
with Health Safety Features.
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Unless specified otherwise
in this manual, the term Satellite Food Vending Machine refers to features
and/or specifications for both the Cold Food Satellite Vending Machine and
Frozen Food Satellite Vending Machine.
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Both
models consist of six trays, are multiple select and operates on the
"first-in, first-out" vending principle. The selections can be individually
priced. Pricing is set at the host vending machine controller. It utilizes
the electronics of the host vending machine for credit accumulation and
refund of change when required.
The Cold Food Satellite Vending Machine
is designed to vend cold food products that require storage temperatures of
41°F (5°C) or lower.
The Frozen Food Satellite Vending Machine
is designed to for the following:
·
Vend frozen foods that require storage temperatures of 0°F (—18°C)
or lower.
·
Vend slacking precooked frozen foods that require storage
temperatures of 15°F (-9°C) or lower.
·
Vend cold food products that require storage temperatures of 41°F
(5°C) or lower.
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Each vending
machine has a model and a serial number given on the Serial Number Plate
attached to the inside or back of the vending machine. Record these numbers
for your records in the space provided on the inside front cover. All
inquires and correspondence pertaining to this vending machine should
reference the model and serial numbers.
Should
you have any questions pertaining to the information in the manual,
replacement parts or the operation of the vending machine you should contact
your machine supplier.
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UNPACKING
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This vending
machine was thoroughly inspected before leaving the factory and the
delivering carrier has accepted it as their responsibility. Any damage or
irregularities should be noted at the time of delivery and reported to the
carrier. Request a written inspection report from the claims inspector to
file any claim for damage. File the claim with the carrier (not the
manufacturer) within 15 days after receipt of the vending machine.
Carefully remove the outside packing material in a manner not to damage the
finish or exterior of the vending machine. Inspect the vending machine for
concealed shipping damage. Report any damage hidden by the shipping material
directly to the delivering carrier on a Hidden Damage Report.
Record
the model number and serial number of the vending machine for your records.
These numbers are on the Serial Number Plate on the back of the cabinet
and/or inside the vending machine. Refer to these numbers on all
correspondence and inquiries pertaining to this vending machine.
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As a safety precaution, removing the vending machine from
the shipping pallet may require at least two (2) persons. This is to prevent
possible bodily injury and/or damage to vending equipment or property.
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1. Remove all four (4) leg
levelers. Discard the washers. See Figure 3.1.
2. Slide the vending machine
towards the back of the shipping pallet so that the rear leg leveler mounting
holes are exposed for easy access. Install both rear leg levelers. Keep the
leg levelers slightly extended.
3. Continue to slide the vending
machine to the rear and let the rear leg levelers touch the floor.
4. Tilt the vending machine back
carefully. Slide the shipping pallet forward and use it to block the front of
the vending machine. Install both front leg levelers.
5.
Tilt the vending machine back and remove the shipping pallet. Adjust
all four (4) leg levelers so that machine is level and stable.
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Figure 3.1. Remove the Shipping Pallet
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INSTALLATION
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q
All shipping brackets, packing material and tape have been removed.
q
Vending Machine has been properly leveled from left to right and
front to back.
q
Vending Machine is positioned no more than six feet from the power
outlet.
q
There is at least four inches of space between the back of the
machine and any wall or obstruction for proper air circulation.
q
Vending Machine is plugged directly into a dedicated circuit
properly polarized and grounded (earthed).
q
Vending Machine has been properly loaded.
q
The correct vend prices have been programmed into the controller.
q
Each price scroll agrees with the vend price.
q
The vending machine door is closed tightly and locked.
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Place the Satellite Food Vending Machine to the right side
of the host vending machine. If the host vending machine is to the right of
the Satellite Food Vending Machine, then replace existing "left" label with
"right" label.
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Figure 4.1. Suggested Placement
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Consult
local, state and federal codes and regulations before installation of the
vending machine.
To
minimize installation time and to avoid service problems due to improper
installation, follow the instructions outlined in this manual.
Position
the vending machine in its place of operation no further than six feet from
the power outlet or receptacle and check that the door will open fully
without interference. Leave at least four inches of space between the back of
the machine and any wall or obstruction for proper air circulation.
Do not
block the ventilating screens in front or in the rear of the vending machine.
Always allow free ventilation behind a bank installation, so that exhaust air
is not trapped. Failure to do so could result in a refrigeration failure.
Level
the vending machine, making sure all levelers are touching the floor. The
vending machine must be level for proper operation. If it is properly
leveled, it should not "rock" or "teeter" on any of the levelers. When the vending
machine is level, the door can be opened to any position and not move by
itself. Try the door half-closed, straight out and in a wide-open position
before deciding that the machine is level.
Remove all
shipping brackets, tape and inner packing material from the vending machine.
Operating the vending machine without removing the tape and packing material
could result in damage to the vending machine.
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Grounding
(Earthing) & Electrical
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Before
connecting the equipment, the integrity of the main electrical supply must be
checked for correct polarity, presence of ground (earth) and correct voltage.
Repeat these checks every six months with the routine safety electrical
testing of the equipment itself. To correct negative voltage, amperage,
polarity, or ground (earth) checks, consult a licensed electrician.
A
noise suppresser has been installed in this machine to compensate for any
mains signal noise that could interfere with the normal operation of the
controller.
Do not use extension cords.
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The power source must
be 230 VAC (±10%), 50 cycle.
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·
Voltage Check: With a Multi-Meter set to check
AC line voltage, insert one connector to the hot (live) terminal and the
other connector to the neutral terminal. The Multi-Meter should indicate 216
- 264 VAC.
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Polarity and Ground (Earth)
Check: With a
Multi-Meter set to check AC line voltage, insert one connector to the hot
(live) terminal and the other connector to the ground (earth) terminal. The
Multi-Meter should indicate 216-264 VAC.
·
Amperage Check: At the fuse box or circuit
breaker panel, ensure that the fuse or breaker protecting that circuit is
rated at 8 amps or greater.
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Figure 4.2. 230V
Terminal Location
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The
ground (earth) terminal is perpendicular to the other two terminals. See Figure 4.2.
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The
power source must be 120 VAC (±10%), 60 cycle.
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·
Voltage Check: With a Multi-Meter set to check
AC line voltage, insert one connector to the hot (live) terminal and the
other connector to the neutral terminal. The Multi-Meter should indicate
108-132 VAC.
·
Polarity and Ground (Earth)
Check: With a
Multi-Meter set to check AC line voltage, insert one connector to the hot
(live) terminal and the other connector to the ground (earth) terminal. The
Multi-Meter should indicate 108 - 132 VAC.
·
Amperage Check: At the fuse box or circuit
breaker panel, locate the proper circuit, and ensure that the fuse or breaker
protecting that circuit is rated at 16 amps or greater.
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Figure 4.3. 115V Terminal Location
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The hot
(live) terminal is always counter-clockwise from the ground terminal. The
neutral terminal is clockwise from the ground (earth) terminal. See Figure 4.3.
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Connecting To The Host
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Always disconnect the power before servicing.
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1.
Disconnect power to the host vending machine. DO NOT connect power to the Satellite Food Vending
Machine.
2.
Find the umbilical harness inside the Satellite Food Vending Machine.
Connect the 12-pin and 15-pin connectors to their respective sockets on the
bottom back of the Satellite Food Vending Machine. See Figure 4.4.
3.
Remove the hole plug on the back of the host cabinet. Insert the
host end of the umbilical harness through the hole in the back of the host.
See Figure 4.5.
Secure the umbilical harness to the host by installing
screws through the attached strain relief plate. See Figure 4.6.
4.
Loosen the four (4) screws and remove the Control Panel Cover. See Figure 4.7.
Loosen the two (2) top screws of the Power Panel, lift
up on the handle and carefully let it swing down to open. The Power Panel
should remain attached and hinged to the cabinet. See Figure 4.8.
5.
Route the umbilical harness to the control board. Do not route the harness through the
Power Panel opening but use the opening to access the wire harness. See Figure 4.8.
6.
Unplug the J-harness (P/N 4211433) from the control board terminal
P6 and unplug its other end from the control harness. Discard the J—harness
for now and store it for future use. Connect the control harness to the male
terminals of the umbilical harness. Connect the female connector of the
umbilical harness (Motor) connector to the control board terminal P6. See Figure 4.10.
7.
Connect the umbilical harness (L Row) connector to control
board terminal P6A. See Figure 4.10.
8.
If iVend connector is already attached to control board terminal P7, then unplug the iVend™ connector
from control board terminal P7.
Install the Y-connector harness to P7.
Connect the iVend™ harness to Y-connector harness. Connect the umbilical
harness (Refrigeration) connector to other end of Y-connector harness. See Figure 4.10.
If iVend™ connector is not attached to control board terminal P7, then connect umbilical harness (Refrigeration) connector to P7.
9.
Connect the (Door Switch) connector to control board terminal P8. See Figure 4.10.
10.
Go to the back of the Satellite Food Vending Machine. Find the power
cord. Pull on the cord slightly to place the rubber grommet into proper
position.
11.
Re-install Control Panel Cover and close the Power Panel.
12. Plug the host vending machine
and the Satellite Food Vending Machine into their electrical power source and
turn on power. The Satellite Food Vending Machine power switch is located on
the bottom left behind the filter. Refer to Figure 4.11.
13. Test the motors for proper
operation. Refer to host vending machine service manual for controller
instructions.
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Figure 4.4. Connect to Satellite
Food Vending Machine
Figure 4.5.
Insert Through Host Vending Machine Hole
Figure 4.6. Install Screw
and Tighten Strain Relief Nut
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The umbilical harness must reach the top of the Control
Board. See Figure 4.9. If more length is needed, then loosen the
strain relief nut on the umbilical harness (see Figure 4.6). Carefully pull on the harness, then tighten
the nut if enough length is achieved. Use the cable-tie (provided) to fasten
the umbilical harness to the DEX bracket. Cut off excess cable-tie.
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Figure 4.7. Loosen
Cover Screws
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Figure 4.8. Route To
Control Board
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Figure 4.9. Pull
Umbilical To Reach Top Terminals
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Figure 4.10. Controller
Connections
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Figure 4.11. Power
Switch Located Behind Filter
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1. Unplug both Satellite Food
Vending Machine and host vending machine from electrical outlet.
2. Anchor the Satellite Food Vending
Machine to the host vending machine. See Figure 4.12.
3. Plug in the host and the Satellite Food
Vending Machine.
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Figure 4.12. Anchor Plate Installation
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LOADING
INSTRUCTIONS
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To
load products, lift the tray slightly and pull forward until the tray stops
and tilts down. All trays tilt down for easier loading.
Load
products from front to back, making sure all items fit freely between the
augers (also called helixes). See Figure 5.1.
When finished loading each tray, make sure the tray is
returned to its proper position. All trays must be pushed to the rear of the
cabinet and properly seated in the "detent" position.
Place special care products in
tray 6 (bottom tray) so that they are closer to the delivery box, and orient
the products so that they fall bottom first.
Product ejectors
can be added to the end of the augers to help move the product out of the
tray area. See Figure 5.2.
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Figure 5.1. Product
Loading
Figure 5.2. Product
Ejectors
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FOR FROZEN FOOD
SATELLITE VENDING MACHINE ONLY
Make sure
that the clear plastic shield is correctly positioned in front of tray 6
after loading the trays. The plastic shield is installed on tray 5 to prevent
the possibility of falling vended products from trays 1 through 4 from
bouncing off the delivery door and into tray 6.
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Do not
attempt to force over-size items or packages into the spaces. Do not skip a
space.
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Each
auger can be rotated in 20-degree increments, changing the auger position for
a different "drop-off" point at the front of the tray.
For
dual-drive augers, the ideal timing is for the auger ends to meet at the
center of the tray (left auger at 3 o'clock, right auger at 9 o'clock).
Should
you have trouble in vending odd-sized or odd-shaped items, auger re-timing
can be accomplished on a trial and error basis as follows:
1. Disconnect power before
servicing.
2. Pull the tray containing the
auger to be re-timed forward to its stop.
3. Remove products from the tray.
4. Push down on motor retaining tab
to release motor from tray.
5. Tilt motor back and lift up
approximately 1/2" to disengage the auger hub from the retaining rib in the
bottom of the tray. See Figure 5.3.
6. Separate the hub from the motor
by pulling forward on the hub to disengage its spline from the motor's
internal gear.
7. Rotate the hub and re-install by
pushing the spline into the internal gear motor.
8. Replace the motor back to its
original position on the rear of the tray while making sure that hub is
correctly installed behind the hub retaining rib.
9. Push motor retaining tab into
slotted hole
10. Load product and push tray into
its vend position (locked onto its detent).
11. Re-connect power and test vend
for proper operation.
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Figure 5.3. Auger Timing
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Tray Spacing
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The
trays can be raised or lowered in 1/2-inch (12.7 mm) increments to provide
additional headroom for vending taller items.
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When
increasing the space between two trays, a corresponding decrease in space of
an adjoining tray will result.
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To
change spacing, follow the steps outlined below:
1. Disengage the tray harness from
the harness retaining clamp on the right side wall.
2. Disconnect the tray plug from
its receptacle on the right side wall.
3. Lift up on the front of the tray
and pull slightly forward (approximately 1/2-inch/13 mm) to clear the tray
stop.
4. Pull the tray forward until it
stops. Lift up on the rear of the tray and remove it from the machine.
5. Disengage both left and right
tray rails from their corresponding slots on the left and right side walls;
pull inward on the bottom front of each rail and pull its flange out of the
slot.
6. Pull each rail forward to
disengage its rear tab from the hole in the rear wall. See Figure 5.4.
7. Relocate both left and right
walls by reversing steps 5 and 6.
8. Replace the tray by placing its
rear rollers on the left and right rails and lifting up on the front of the
tray as you push it back.
9. Install the tray harness plug
into its receptacle on the right side wall.
10. Push the tray harness into its
harness clamp.
11.
Test vend the tray in its new position to assure that the tray
harness plug is properly connected.
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Rails
must be level from front to back and from right to left.
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Figure 5.4. Changing
Tray Spacing
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REFRIGERATION
CONTROL
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Temperature Sensors
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Sensor Function
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Cold Food
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Frozen Food
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SENSOR 1
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Monitors air temperature on inlet (front) side of
the evaporator.
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Monitors air temperature on the
inlet side of the evaporator.
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SENSOR 2
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None
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Monitors temperature
needed in the Defrost Cycle.
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To display the
temperature sensor readings see instructions in Table
1.
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Table 1. Display Current Temperature Readings
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Step
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action
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will Display
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1
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Go to keypad, press
0 .
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-13F -7F
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SENSOR2
is on the left, SENSOR1 is on
the right.
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The Frozen Food Satellite Vending Machine or
Cold Food Satellite Vending Machine requires connection to the controller
of one of the following host vending machines: Snack Mart VI, SM5700 or SM6 controller; and the host controller must have program
67185—3 or higher to enable
a compatible HEALTH SAFETY feature. The program number will display upon startup of the host
vending machines.
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Default Configurations
If
the host vending machine has not been set to work with the Satellite Food Vending Machine, then
the host vending machine controller must be set to FROZEN , SLACK , or FOOD default configuration. Refer to Table 9 on page 2 for step-by-step instructions.
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Using the
default configuration resets the entire controller program to display all
menus, and options are reset to factory
defaults. All prices are set to $.50 (or 10 times least coin value).
Verify that the health safety [selection] range is set correctly. If iVend™
is present, then OPTIC must be turned on and
optic selection
RANGE must be reset. TIME/DATE will need to be
reset. sensor1 PERIOD
and DELAY (temperature
sensor1 defrost delay) will need to be reset. Refer
to Table
6 and Table
7 for a listing of the factory default settings. Also
refer to host vending machine service manual or Addendum 4212619 for a
complete list of default settings.
·
Cold Food Model 3162 can only be set to FOOD (32°F to 41°F).
·
Frozen Food Model 3182 can be set to FOOD (32°F to 41°F), SLACK
(15°F and below) or FROZEN (0°F and below).
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Table
2. Default Configuration
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Table
3. Optics
Note: Turn on OPTICS only if
iVend™ product delivery system is already installed on host vending machine.
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STEP
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DISPLAY
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1
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Press Service
Button n
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DIAGNOSE
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STEP
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DISPLAY
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1
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Press Service
Button n .
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DIAGNOSE
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2
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Press A , B , A
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MENU 3
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3
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Press A , B
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DEFAULT
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2
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Press A , B , A .
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MENU 3
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4
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Press B
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SNACK
*
COMBO
*
CHILLED *
CLO FRONT*
FOOD
*
SLACK
*
FROZEN
*
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Press B , A .
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OPTIC
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5
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If CF-1000 Model 3162,
then press A or C until FOOD is displayed.
If FF-2000 Model 3182,
then press A or C until SLACK or FROZEN is displayed.
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3
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Press B .
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OFF
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4
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Press B .
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OFF *
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5
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Press B .
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ON *
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6
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Press D to save.
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ON
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7
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Press C .
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RANGE
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6
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Press D
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DEFAULT
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8
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Press B .
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SR/ER A-G
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7
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Press Service
Button n
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(Sales Mode)
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9
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Press staring row letter
on keypad.
Press ending row letter
on keypad.
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Table
4. FF-2000 Model 3182 for Cold Food
Note: If FF-2000 Model 3182
is for vending cold food (32°F to 41°F) products, then default
configuration must be set to FOOD
(32°F to 41°F) [see DEFAULT CONFIGURATION above] and set SENSOR2 as follows:
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10
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Press D to save.
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RANGE
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11
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Press Service
Button n
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(Sales Mode)
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STEP
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DISPLAY
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Table
5. Set Price
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1
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Press Service
Button n .
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DIAGNOSE
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STEP
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DISPLAY
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2
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Press A , B , A ,
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MENU 3
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1
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Press Service
Button n
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DIAGNOSE
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Press B , C , C .
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SHUTDOWN
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Press C , B , C .
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SENSOR1
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2
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Press A , B , C
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PRICE
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Press C .
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SENSOR2
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Press B , B
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SELECT --
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3
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Press B .
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OFF
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3
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To set selection price,
press selection letter and number on keypad.
To set row price press
starting row letter and ending row letter on keypad.
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SELECT A1
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4
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If ON
is
displayed,
go to step 6.
If OFF
is
displayed, then press B
twice.
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ON *
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5
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Press D to save.
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ON
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6
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Press C .
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SET POINT
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7
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Press B .
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33F
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4
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Press D .
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A1$000.50
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8
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Press C repeatedly until -20F
is
displayed.
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-20F
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5
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Press numbers on keypad
to set the desired price for selection(s).
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9
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Press D to save.
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SET POINT
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10
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Press Service
Button n
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(Sales Mode)
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6
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Press D to save.
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SELECT --
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7
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Repeat steps 3 through 6
for other selections.
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8
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Press Service
Button n
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(Sales Mode)
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Table 6. Configuration Default Settings
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DESCRIPTION
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FOOD
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SLACK1
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FROZEN
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Auto-Reinstatement
Mode
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ON
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ON
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ON
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Auto-Reinstatement Range
(Starting Row - Ending Row)
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A - L
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A - L
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A - L
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Temperature Units
(F =
Fahrenheit, C = Celsius)
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F
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F
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F
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Sensor1 Mode
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ON
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ON
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ON
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Sensor1
Set Point (degrees)
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33F
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5F
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-12F
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Sensor1 Delta (degrees)
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5F
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10F
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10F
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Sensor1 Defrost
Duration (minutes)
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15
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30
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30
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Sensor1 Defrost
Period (hours)
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2
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12
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12
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Sensor1 Defrost Delay
(hours)
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0
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0
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0
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Sensor1 Manual
Defrost
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OFF
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OFF
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OFF
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Sensor1 Health Safety
Level
(Temperature Limits)
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COLD
(41°F / 5°C)
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SLACK
(15°F / -9°C)
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FROZEN
(0°F / -18°C)
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Sensor1 Health Safety Range
(Starting Row - Ending Row)
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H - L
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H - L
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H - L
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Sensor2 Mode
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OFF
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ON
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ON
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Sensor2 Set Point (degrees)
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33F
|
50F
|
50F
|
|
Sensor2 Delta (degrees)
|
10F
|
1F
|
1F
|
|
Sensor2 Defrost
Duration (minutes)
|
15
|
(Not available)
|
(Not available)
|
|
Sensor2 Defrost
Period (hours)
|
2
|
(Not available)
|
(Not available)
|
|
Sensor2 Defrost Delay
(hours)
|
0
|
(Not available)
|
(Not available)
|
|
Sensor2 Manual
Defrost
|
OFF
|
(Not available)
|
(Not available)
|
|
Sensor2 Health Safety
(Temperature Limits)
|
(Not available)
|
(Not available)
|
(Not available)
|
|
Sensor2 Health Safety Range
(Starting Row - Ending Row)
|
H - L
|
(Not available)
|
(Not available)
|
|
Can-Bottle Mode
|
OFF
|
OFF
|
OFF
|
|
Can-Bottle Range
(Starting Row - Ending Row)
|
H - H
|
H - H
|
H - H
|
|
Can-Bottle Depth
|
Double
|
Double
|
Double
|
|
Prices
|
All set to 10 x least coin factor
|
|
Motors
|
All motors configured with no errors
|
1. Slackening
pre-cooked frozen food.
|
|
|
|
Table 7. All
Configuration Default Settings
|
DESCRIPTION
|
SETTING
|
|
Prices
|
All
set to 10 x least coin factor
|
|
Motors
|
All
motors configured with no errors
|
|
Point
of Sale Message
|
"YOU
ARE GETTING HUNGRY
ITS TIME TO ENJOY A SNACK"
|
|
Service
Menu Configuration
|
All
menus restored
|
|
Diagnostic
errors
|
Cleared
|
|
Accounting Reset-able Range
|
Start
row = "A" and End Row = "L"
|
|
Exact
change Value
|
0
|
|
Unconditional
Acceptance Value
|
0
|
|
All
Combo values
|
0
|
|
All
Combo ranges
|
Start
selection = "A1" and End selection = "A1"
|
|
Bill
Escrowing
|
Enabled
|
|
Force
Vending
|
Disabled
|
|
Multiple
Vending
|
Disabled
|
|
Free
Product
|
Disabled
|
|
Maximum
change
|
Disabled
|
|
Maximum
Change Value
|
200
* least coin factor
|
|
Promotional
Vending
|
Disabled
|
|
Promotional
Vend Range
|
Start
row = "A" and End Row = "A"
|
|
Language
|
English
|
|
Time
Hours value
|
0
|
|
Time
Minutes value
|
0
|
|
Time
Date value
|
1
|
|
Time
Month value
|
1
|
|
Time Year value
|
0
|
|
Daylight
Savings
|
North
American Rules
|
|
Shutdown
|
Disabled
|
|
Shutdown Range
|
Start
row = "A" and End Row = "A"
|
|
Shutdown
Turn-on Times (1 through 4)
|
00:00
( hours : minutes )
|
|
Shutdown
Turn-off Times (1 through 4)
|
00:00
( hours : minutes )
|
|
Shutdown
Days (1 through 4)
|
All
days are turned off
|
|
Discount
|
Disabled
|
|
Discount
start time
|
00:00
( hours : minutes )
|
|
Discount
end time
|
00:00
( hours : minutes )
|
|
Discount
Days
|
All
days are turned off
|
|
Discount Range
|
Start
selection = "A1" and End selection = "A1"
|
|
Discount
Value
|
0
|
|
All
Coupon and Token values
|
0
|
|
All
Coupon and Token ranges
|
Start
selection = "A1" and End selection = "A1"
|
|
All
Reset-able fields
|
Cleared
|
|
|
|
|
The HEALTH
SAFETY feature prevents the sale of perishable food if the air
temperature inside the Satellite Food Vending Machine compartment rises above
the health safety temperature limits (shown in Table
6 on page 2) for more than 15 minutes. The factory defaults for
health safety level and range are automatically set when the default configuration is set, but the
health safety range must match the product selection range of the perishable
products being vended. See Default
Configurations on page 2.
|
|
|
The time
requirements for FROZEN or SLACK levels do not apply for a period of 75 minutes immediately following machine filling
(door open state), servicing (service mode button pressed or door open
detected), or a defrost cycle. The time requirements for the COLD setting do
not apply for 30 minutes immediately following machine filling or servicing.
|
|
|
The
operator is responsible for setting the health safety at the correct level
and selection range for the product being vended.
|
|
|
|
1. Disable Door Switch
|
If machine is
connected to a Satellite Controller, then place removable tape over the door switch (to
simulate closed door) at least 75 minutes before performing the test (step
3). The door switch is located on the bottom right front corner of the machine.
If the machine
is connected to a snack machine, then open the host vending machine door. While host
vending machine is still in Sales
Mode,
|
|
remove
controller cover. Locate door switch harness connected to terminal P8
(located on top right corner of the controller). Unplug door switch harness
from the controller (to simulate closed door).
2.
Simulate Warm Temperature
Open the door of the Satellite Food Vending Machine.
Locate SENSOR1 on the back of the cabinet above the top tray. Remove
the sensor and save mounting screws. Place the sensor in a cup of warm water
and close door.
3.
Perform Test
Press 0
on the host keypad to check the temperature of SENSOR1. SENSOR1
is displayed on the right side of the display. Wait for SENSOR1 to get above
health safety cut-out temperature: Frozen 0°F, Slacken 15°F, Cold 41°F. Wait
15 minutes and then vend a product from the cold/frozen food vending machine.
If health safety feature (H/S) is functioning properly it
will lock out vending in preset range and instruct customer to make alternate
selection. If this test was started following a defrost or entering service
mode it will take 75 minutes to go out on health safety (H/S).
4.
After Test is Completed
Reinstall the sensor to its original place using the
mounting screws saved from step 2.
If machine is
connected to a Satellite Controller, then remove the tape over the door switch.
If machine is
connected to a snack machine, then reconnect the door switch harness to terminal P8
of the controller.
|
|
|
|
The TEMPERATURE MODE is used to set
the operating parameters of the sensors and the refrigeration unit.
To set the display temperature to Celsius or
Fahrenheit, refer to instructions in Table 8.
|
Table 8. Celsius
or Fahrenheit
|
|
STEP ACTION
|
WILL DISPLAY
|
|
1
|
Press service
button n .
|
DIAGNOSE
|
|
2
|
Press A , B , A .
|
MENU 3
|
|
Press B , C , C , C .
|
TEMPERTURE
|
|
Press B .
|
DEGREE F
|
|
3
|
Press B to change.
|
DEGREE F *
|
|
4
|
Press B to toggle
between °C or °F.
|
DEGREE C *
|
|
5
|
Press D to save.
|
DEGREE C
|
|
6
|
Press service
button n .
|
(Sales Mode)
|
|
|
|
|
If
the refrigeration unit is turned off or the power is interrupted, the
refrigeration unit will start after three (3) minutes provided SENSOR1
probe reading is greater than SENSOR1 SET POINT and ½ of SENSOR1
DELTA.
When
the DEFROST PERIOD (SENSOR2) is reached the compressor and
evaporator fans are turned off and the heater is turned on. DEFROST PERIOD
is unaffected by compressor cycling.
If either
the DEFROST DURATION or the temperature value of SENSOR2
reaches SET POINT, the heater will turn off and the compressor
will turn on. If the temperature value of SENSOR2 is above 30°F,
then the evaporator fans will remain off. If the temperature value of SENSOR2
equals 30°F (-1.1°C) or below, then the evaporator fans turns on and
they will remain on until the refrigeration time period has expired or the
door is opened (door switch contacts closed).
|
|
|
|
When
the service door is opened (door switch contacts
closed) the compressor and evaporator fans are turned off. When the service
door is closed (door switch contacts open) the compressor will turn on only
if off time is greater than three (3) minutes. The evaporator fans will turn
on if the temperature of SENSOR2 is 30°F or below.
If the service
door remains open (door switch contacts closed) for 30 minutes or more, then
the controller will treat it as if the door is now closed and turn on the
compressor and fans as according to the settings. An error message DOOR OPEN ERROR
is set by the controller. This message is cleared when the door is closed
(door switch contacts open). HEALTH SAFETY is reset to the
standard after filling timing upon a door closure.
|
|
|
Defrost Cycle
Figure 6.1. Defrost Cycle
|
|
|
|
DURATION is the length of time of the defrost cycle. The compressor is off
and the heater turns on to melt ice buildup. It can be adjusted in one (1)
minute increments with a range of 10 to 60 minutes. Default setting is 10
minutes.
PERIOD
is the time from the start of one defrost cycle to the start of the next
defrost cycle, adjustable in half-hour increments (0.5) from 0 to 24 hours.
Default setting is 12 hours.
DELAY is
used to delay the start time of the first defrost cycle. DELAY default is
0 hours and is adjustable in half-hour (.05) increments from 0 to 24
hours. After the first defrost cycle the PERIOD time will control the
defrost cycle. If low humidity conditions, defrost cycle every 24 hours is
recommended.
Example:
·
The current time is 5:00 o'clock
pm. Humidity is low so the machine will probably not get much frost. You
decide that each defrost cycle should last 30 minutes. Duration=30.
·
You decide to start the first
defrost cycle at 2:00 o'clock am tomorrow morning. Since 2:00 am is 9 hours
from 5 pm, then delay=9.
·
And every 24 hours from the first
defrost cycle and deciding that approximately 2:00 o'clock am is when few
people will be using the machine. Period=24.
MANUAL if turned on will start a defrost cycle.
The length of time is determined by the DURATION setting. This will not
effect affect the normal defrost period and the next defrost should occur as
normal except if it is less than seventy-five (75) minutes after the manual
cycle. If it is, then it is skipped for the period only.
|
|
|
|
REFRIGERATION
|
|
|
|
To change the refrigeration control settings see Refrigeration Control on page 2 of this manual. Also, refer to Health Safety
feature on page 2 of this manual.
|
|
|
|
A
sight glass (located on the rear of the Frozen Food Model 3182) is used for
viewing the condition of the liquid refrigerant. See Figure
6.2. In the center of the sight glass is a moisture
indicator. The plastic cover is used to keep the sight glass free from dust,
dirt and grease.
¨ Bubbles indicate shortage of
refrigerant or a restriction in the liquid line.
¨ The moisture indicator within
the sight glass is a porous filter paper impregnated with a chemical salt
that changes color according to the moisture content (relative saturation) in
the refrigerant. It is formulated so that it
changes color at the moisture levels generally accepted as the safe operating
range.
·
A dark green color indicates the refrigerant is DRY.
·
A chartreuse color indicates caution.
A yellow color
indicates a WET condition.
|
|
|
|
Figure 6.2. Sight Glass
|
|
|
|
Know
and understand how to service the unit and how it operates. Units may vary,
but the basic operation is the same. Never guess at the problem; find the
symptom before attempting any repair.
|
|
|
Most
refrigeration problems are electrical.
|
|
|
Breaking the refrigerant joints or seals on this system
voids the unit warranty.
Failure to keep the condenser coil clean and free of
debris voids the unit warranty.
|
|
|
|
The
sealed hermetic system should not be worked on outside the Factory Service
Center. The three
things that can go wrong with a sealed system and should be repaired at the Factory Service Center
are:
·
Low Charge
- usually caused by leaks; look for oil around seals and welds. Unit will not
cool properly. The capillary tube will be frosted before it enters the
evaporator inlet tube.
·
Restriction in Systems (unit frosts, then melts) - not cooling properly.
·
Bad valves - unit does not cool properly;
noisy compressor.
|
|
|
|
Compressor has no power:
1. Machine not plugged in.
2. Tripped breaker or blown fuse.
3. Faulty wall outlet.
4. Short or tear in power cord.
5. Thermistor circuit is open.
Check with the Multi-Meter.
6. Improper wiring.
7. Low voltage: 5 % below. Check
the power source with the Multi-Meter.
8. Overload defective: Trips too
fast. Check overload with the Multi-Meter.
9. Start relay defective: Check
start relay with the Multi-Meter.
10. Compressor has open windings.
Check compressor windings with a Multi-Meter.
11. Defective refrigeration relay.
Unplug
power to the machine; remove the relay plate. Use an insulated jumper wire to
short the wires on relay terminals 2 and 4 or 6 and 8; then restore power to
the machine. The compressor should
start, indicating a problem in the control circuit.
Check
relay terminals 1 to 0 with a Multi-Meter. Should have 24VDC applied to them.
No DC voltage: Check control board
output terminal for a loose connection.
|
|
|
|
1.
Improper voltage: 5-10% above, 5% below. Check power source with
Multi-Meter.
2.
Overload defective: Trips too fast. Check overload with Multi-Meter.
3.
Relay defective: Won't open after starting. Check relay with
Multi-Meter.
4.
Compressor has shorted windings: Check compressor windings with
Multi-Meter.
5.
Short in other component: Isolate and eliminate each electrical
component until short is found.
6.
Compressor is too hot.
·
Dirty
condenser.
·
Faulty
condenser motor or blade.
·
Restricted
air flow.
|
|
|
Condenser
must be kept clean of dirt and debris to allow for proper air circulation.
|
|
|
|
Noisy Or Vibrating Unit
|
|
1.
Components rubbing or touching each other.
·
Check
fan blades and motor.
·
Loose
shrouds and harness.
·
Copper
tubing.
·
Loose
or unsecured parts.
2.
Worn or aged grommets.
3.
Compressor
·
Bad
valves
·
Slugging
·
Bad windings (See Figure 7.1 and Figure 13.1 schematics on pages 2 and 2 respectively.)
·
Low Voltage
|
|
|
|
1.
Thermistor defective or not mounted in the return air duct.
2.
Defective control board.
3.
Temperature setting set too warm. See "Temperature Mode" in the host
vending machine Service Manual. Also refer to Health Safety feature in this
manual.
|
|
|
|
1.
Thermistor defective or not mounted in the return air duct.
2.
Refrigeration relay shorted.
3.
Air flow restricted.
4.
Faulty evaporator motor or blades causing coils to ice over.
5.
Loose connections on evaporator motor. (One motor not running.)
6.
Air flow blocked by product in front of evaporator or air duct
openings
7.
Gasket leak around door.
8.
Excessive load: After loading, unit will run longer to pull out
excessive heat from product.
9.
Shortage of refrigerant or restriction.
10.
Bad controller.
|
|
|
|
1.
Thermistor defective. Check with Multi-Meter.
2.
Refrigeration control setting too cold. See "Temperature Mode" in
the host vending machine service manual. Also refer to Health Safety feature
in this manual.
3.
Refrigeration relay bad. Check with Multi-Meter.
4.
Faulty control board.
|
|
|
|
1.
Thermistor defective. Check with Multi-Meter.
2.
 Refrigeration control setting
too warm. See "Temperature Mode" in the host vending machine Service Manual.
Also refer to Health Safety feature in this manual.
3.
Refrigeration relay bad
4.
Faulty control board
5.
Restricted evaporator space
6.
Evaporator motor or blades faulty, causing the coils to ice over the
evaporator
7.
Condenser air flow restricted
·
Plugged or dirty condenser
·
Condenser motor or blades bad
·
Blade stuck
Condensing
space restricted
·
Unit placed too close to a wall.
Compressor
- bad valves
Capillary
tube will start frosting 8 to 10 inches past evaporator connection tube.
|
|
|
|
See Figure
7.1 (page 2) and Figure 13.1 (page 2) for schematics and wiring diagrams.
|
|
|
Wiring diagrams must be followed as shown. Any miswiring
can cause serious electrical hazard and potential damage or rupture component
electrical parts.
|
|
|
|
·
Check the power source.
·
Use the voltage section of the Multi-Meter. Should measure within
5-10% above, 5% below.
·
Check overload.
Power must be off
and fan circuit open.
|
|
|
|
Figure 7.1. Compressor Schematic
|
|
|
|
Using
the resistance section of the Multi-Meter, check terminals 1 and 3 for continuity.
If no continuity is measured (infinity), overload may be tripped. Wait 10
minutes and try again. If still no continuity, overload is defective.
|
|
|
|
·
Check relay (See Figure 7.1). Unscrew lead
terminals and remove relay from compressor. (NOTE: keep relay upright).
·
Check terminals 1 and S, or L and S with the Multi-Meter. Replace
relay if continuity exists.
·
Check thermistor with the Multi-Meter.
·
Check compressor windings as shown in Figure
7.1 and Figure 13.1 schematics (pages 2 and 2).
·
Check winding resistance with the Multi-Meter. If readings are not
within 2 Ohms, the compressor is faulty.
|
|
|
|
DOOR
REMOVAL
|
|
|
Removal
and handling of the door may require at least two (2) persons to prevent
personal injury or damage to your vending machine.
|
|
|
|
1. Open the door until you can see
all three (3) Allen Head Screws of the Top Hinge Door Plate (as viewed from
the top of the machine). See Figure 8.1.
2. One person should hold on to the
door to prevent it from tipping while another person removes all three (3)
Allen Head screws from the Top Hinge Door Plate.
3. Swing the Top Hinge Door Plate
out of the way.
4. Tilt door slightly and lift door
up until Bottom Hinge Pin clears Bottom Hinge Bracket.
5. Carefully set door aside and
protect it from damage.
6.
Reverse the procedure when re-installing the door.
|
|
|
|
Figure 8.1. Removing
the door
|
|
|
|
REFRIGERATION
UNIT REMOVAL
(COLD FOOD
ONLY)
|
|
|
|
The
refrigeration unit is a hermetically sealed completely self-contained modular
unit charged with ozone-friendly refrigerant. Only the refrigeration unit for
the Cold Food Model 3162 can be removed if there is a service problem.
Removing the refrigeration unit for the Frozen Food Model 3182 is not
recommended.
|
|
|
Do not place any object in the evaporator assembly area or
inside the cabinet area that will block the airflow. This may damage the
refrigeration system, which may void the refrigeration warranty.
|
|
|
|
1. Unplug the power cord.
2. Open the door. Refer to Figure
9.1 on page 2.
3. Unplug the tray harnesses of the
bottom two trays. Remove the bottom two trays.
4. Remove the door. Refer to instructions on page 2.
5. Remove the dust filter and kick panel.
6. Remove the delivery/evap cover.
7. Remove the delivery box.
8. Remove left and right retainer brackets.
9. Unplug the refrigeration harness
on the right front side of unit.
10.
Pull the refrigeration unit forward and lift out.
|
|
Make
sure foam gaskets are correctly installed on
refrigeration unit before reinstallation. To reinstall the unit, follow the
preceding steps in reverse.
|
|
|
|
Figure 9.1. Refrigeration Unit Removal
|
|
|
|
CARE &
CLEANING
|
|
|
Always disconnect the power before cleaning.
|
|
|
|
Wash
with a mild detergent and water, rinse and dry thoroughly. Wipe occasionally
with a quality car wax. Plastic exterior parts may be cleaned with a quality
plastic cleaner.
|
|
|
|
Wipe
clean with a cleaning solution of mild detergent and water. To eliminate
odors, include baking soda or ammonia in the cleaning solution.
The
vend mechanisms must be kept clean. Use soap and water with great care
so as not to get water into the electrical components. To insure proper
vending keep delivery slide area free of dirt and sticky substances.
All product contact surfaces
must be sanitized once a month. Wipe clean using a 100 ppm chlorine solution or
equivalent chemical sanitizer that is approved for use on food contact
surfaces. Sanitizer/cleaner packets can be purchased from Vendnet parts
department.
|
|
|
|
Clean
dust from condenser and screen in the front door with a soft bristle brush or
vacuum cleaner. Remove any dirt or debris from the refrigeration system
compartment. Remove and clean the condensation pan.
Do
not block the evaporator or any area of the airflow with product or supplies.
|
|
|
|
STORING
THE SATELLITE VENDING MACHINE
|
|
|
|
Before
storing the Satellite Food Vending Machine:
§
Clean and sanitize the interior of the vending machine to prevent
the possibility of bacterial growth and/or bad odor. See Care & Cleaning instructions above.
§
Before closing the door, prop a block of wood or something similar
against the front of the delivery door to keep the delivery door open. This
allows for air to circulate inside the vending machine to keep it dry.
§
Use a drop cloth or tarp over the machine to keep it clean during
storage.
|
|
|
|
BEFORE
CALLING FOR SERVICE
|
|
|
|
Please
check the following:
·
Does your machine have at least 4" of clear air space behind it?
·
If the power is turned on at the fuse box, is the machine the only
thing that doesn't work?
·
Is the vending machine plugged directly into the outlet?
Extension cords cause problems.
DO NOT USE EXTENSION CORDS.
·
Is the evaporator coil free of dust and dirt?
·
Is the condenser coil free of dust and dirt?
·
Is the compressor free of dust? (A blanket of dust can prevent the
compressor from cooling off between workouts).
·
Is the circuit breaker at the fuse box reset?
·
Are evaporator fans running? Fold a sheet of 8 1/2" x 11" paper in
half from top to bottom so it is now 8 1/2" x 5 1/2". Place the paper in
front of the evaporator coil and see if the evaporator fans will blow the
paper away.
·
Is the condenser fan running? Fold a sheet of 8 1/2" x 11" paper in
half. Place the paper in front of the condenser coils and see if it draws the
paper to it.
·
Is the shelf in front of the evaporator coil clear? (No tools or
other air-restricting items placed on the shelf).
Setting
the cold control lower does not accelerate cooling of product.
|
|
|
|
If you have any questions, call VendNetä
Ask for the
Service Department. We will be happy to assist you.
International Service & Parts 515-274-3641
USA & Canada: Service 800-833-4411 ·
Parts 888-259-9965
Email: vendnet@vendnetusa.com ·
Web Site: www.vendnetusa.com
|
|
|
|
SCHEMATIC
|
|
|
|
Figure 13.1. Cold Food
Schematic
|
|
|
|
Figure 13.2. Frozen Food Schematic
|
|
|
|
The contents of this publication are presented for informational
purposes only, and while every effort has been made to ensure their accuracy,
they are not to be construed as warranties or guarantees, express or implied,
regarding the products or services described herein or their use or
applicability. We reserve the right to modify or improve the designs or
specifications of such products at any time without notice.
|
